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Straight Talk about Torque

dmonkey

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Do not use anti-seize on NGK plugs. Or if you do, which they claim isn't necessary, decrease the torque value to compensate for it.
Anti-seize on spark plugs is a holdover of people doing the same things they learned decades ago, or teaching others to do those things, while the products have mostly changed and no longer require it. If you're not running an old style or model of unplated sparkplug (probably new-old-stock) in an aluminum head, which is the issue it was mostly used to address, then you probably don't need it. Check the manufacturer recommendations.


1. Anti-seize
NGK spark plugs feature trivalent plating. This silver or chrome-colored finish on the threads is designed to provide corrosion resistance against moisture and chemicals. The coating also acts as a release agent during spark plug removal. NGK spark plugs are installed at the factory dry, without lubrication or anti-seize.
Anti-seize can act as a lubricant, altering torque values up to 20 percent, increasing the risk of spark plug thread breakage and/or metal shell stretch. Thread breakage can sometimes involve removing the cylinder head for repair. Metal shell stretch changes the heat rating of the spark plug and can result in serious engine damage caused by pre-ignition. Do not use anti-seize or lubricant on NGK spark plugs. It is completely unnecessary and can be detrimental.
 
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QuantiQualification

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Do not use anti-seize on NGK plugs. Or if you do, which they claim isn't necessary, decrease the torque value to compensate for it.
Anti-seize on spark plugs is a holdover of people doing the same things they learned decades ago, or teaching others to do those things, while the products have mostly changed and no longer require it. If you're not running an old style or model of unplated sparkplug (probably new-old-stock) in an aluminum head, which is the issue it was mostly used to address, then you probably don't need it. Check the manufacturer recommendations.

That is amazing information @dmonkey. I did not know the technology had changed for NGK spark plugs. I will definitely post that information in the video's description and see if I can edit the video to remove the anti-seize portion. Off-hand, do you know if other brands of spark plug also not require anti-seize? If you don't mind, I might even do a video around just that topic.
 
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dmonkey

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Most other brands also commonly use plating where anti-seize is not necessary. It's not always brand wide, it could vary by the plug. Plated plugs usually have shiny threads, unplated plugs have matte silver or black threads. If you want to be sure can always search for the info from the manufacturer or contact them. Anything sold new by NGK in the past few decades has likely been plated.

Personally, I use a torque wrench when one is available. Too tight and you risk stripping the threads, too loose and you risk an air leak that will run it lean which can burn a valve or melt a piston. Unfortunately both of those scenarios really happen. If you trust your muscle memory as a hand torque meter or the feedback felt through a wrench that's great, if not then may as well take the time to grab the right tool for the job and tighten it to spec.
 

m in sc

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thats hilarious. 🤣 C'mon guys, nth degreeing spark plug torque is fkn ridiculous.
I also personally know a lot of racers that use copper anti seize on their vintage 2 stroke motors that they pull the plugs out of 10 times on a race weekend. and these are custom cut heads that arent easily replaceable.

If you cant feel a sparkplug is tight after you've done it a few times, maintenance might not be your thing.

I agree, its useful info to have and absolutely deserves a mention... but the reality of it is, not something you need to really worry about unless you're a ham-fisted oaf.
 

QuantiQualification

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thats hilarious. 🤣 C'mon guys, nth degreeing spark plug torque is fkn ridiculous.
I also personally know a lot of racers that use copper anti seize on their vintage 2 stroke motors that they pull the plugs out of 10 times on a race weekend. and these are custom cut heads that arent easily replaceable.

If you cant feel a sparkplug is tight after you've done it a few times, maintenance might not be your thing.

I agree, its useful info to have and absolutely deserves a mention... but the reality of it is, not something you need to really worry about unless you're a ham-fisted oaf.
@m in sc I mostly agree with you but I do make these videos for a relatively broad audience. I can't dictate what experience the viewer may or may not have. Good point on multiple pulling of plugs. I am certain the manufacturer's coating is good for at least the first insertion . . . but the tenth? I have owned and fixed up 50+ vehicles and I do believe that the Honda Trail 125 is one of the very few I have put a plug in using a torque wrench. That being the case, I have seen people really crank a spark plug in and also have seen spark plugs ejected because they weren't! Torque wrench definitely will solve this.
 

m in sc

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Its a learned feel for sure. i mean if you're pulling a plug 1 time every 3-6 mos, ever, then i def get breaking out a torque wrench.

fwiw, if you think the spark plug on this is small, the ones for the 4v heads have an 8mm thread. its ridiculously small.


at an ahrma race probably 15 years ago, one of the guys running formula RD forgot to tighten a plug and it rattled and ripped the threads out, he finished the race (didnt seize either), and between the races didnt have a spare head ready, so we jammed a 2x4 under the upper frame rail to compress the spark plug lead down to keep the plug in the head. tech made us zip-tie the 2x4 chunk to the rail so it wouldn't fall out. 🤣 and yes, he won the next race. lol. just a fun story relating to spark plugs.
 

dmonkey

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Oh boy, this has gone oil thread! lol

You're not alone in having applied anti-seize to an NGK plug. If it were a bigger problem than it is they'd likely print it on the box, but people do it all the time. It works until it doesn't, which is what they're warning of. If you're informed on the intended use of the spark plug you can make an educated decision to reduce the risk of overtightening. Like if you're going to apply anti-seize when it's not called for, you can reduce how much you tighten it to compensate for that.

For anyone who hasn't followed along Parker's 2-up ride, spark plug threads were a likely cause of failure for the original top end on his Honda Trail 125.

Again, if doing it by feel works for you that's great, if not then may as well use the right tool for the job and have a measurement of the torque rather than a guess at it. If you already have the tool may as well get your money's worth out of it. Sensory perception has a tendency to degrade with age and health. I have nerve damage where I'm more inclined to use a torque wrench or a thermometer than others, but even before that if a manufacturer listed a torque spec for a specific item and I had one accessible I'd use it.

I often reuse spark plugs and I'm sure many people do, but after a dozen removals I'd rather spend the few bucks to replace it and have a fresh washer ("triple-gasket" on the NGKs) and threads. $6 + tax for the CPR7EA-9 at my local auto parts store and online.
Like most other things spark plugs have had material and design advancements over the years where what worked before still works given the same or similar conditions, but what's newer can work better or address more issues. Anti-seize plating is more common than not these days. OEM spark plugs on the CBR1000RR Fireblade are premium and newer tech "laser" Iridium which means the spark is more concentrated ("laser") and the electrode material is harder and has a high melting point. That doesn't result in more power when new, but it will not degrade as quickly as a copper or platinum plug. You end up with a greatly increased recommended maintenance interval for those spark plugs (e.g. inspect at 16k, replace at 32k) which is a selling point to consumers because maintenance intervals are longer, and it's a relief to anyone who works on vehicles where you feel like you're taking half the vehicle apart just to get to the spark plugs.
 

m in sc

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yeah.. lets see you throw a torque wrench on some spark plugs in modern trucks and cars in the engine bay and get back to me. lol. 🤣 wont fit on all of them, usually. there's academic, then there's practical & real world. I was a dealer mechanic back from the very late 80s into the mid 90s at an import & domestic auto dealerships, and have been in a few modern engine bays as well.....it ain't (practically) happening as the norm.

platinum plugs were introduced mainstream when they started speccing 100k tune up intervals in some cars and trucks. they don't foul as fast and yes, don't erode as fast. I run them in my old 2 strokes since they are in a much harsher environment than most other motors, and i get literally years out of them w out changing them. (they won't foul plugs if they are tuned correctly).

Of course they have to give a spec, but this is just brainfucking it to death on spark plugs. My point is, those who aren't familiar with doing this, this is instilling unnecessary fear into them putting in something as simple as a spark plug, and it's completely silly IMHO.

Do i use torque wrenches where it matters? absolutely. I have a very high end Desoutter DWT, a clicker 3/8 snap-on, a central tools in-lbs one and an old school beam style craftsman (for really big clunky stuff) I use all fairly regularly. So, it's not that I just hip-shoot everything.

To that point,when i worked at Desoutter/CP 10 yrs ago, we sold/installed/designed the nutrunners for installing the plugs in some engine plants. there was a seat torque (very low for just touching the crush washer) then a final ANGLE measurement for assembly at the engine plants. IF i remember correctly, the Nissan plant in Decherd, TN was running 10Nm then 260? degrees for final assembly. (or thereabouts). its been a while but that's just the reality of it. and of course, this was out of the car.

Is the info technically accurate up top? sure. But c'mon.
 

dmonkey

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I don't think it's unnecessary fear since people who aren't familiar with it are exactly the ones most likely to tighten-until-loose or undertorque a spark plug causing heat dissipation issues or losing the plug. IMO best to learn to do it by the book, then go from there as you gain experience. The spark plug on the Honda Trail isn't buried, I find it a harder reach to come up with an excuse not to use a torque wrench than to dig one out of its case.

You have the experience to make your own judgement, others don't.

 

dmonkey

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I did a quick check and didn't find any unplated spark plugs on hand that would need anti-seize to give an example. The four plugs on the left are all motorcycle plugs. The carbon fouled one and the other big one next to it are Champions with their "TinTac and Ultraseal" shell. Smaller ones in the center are NGK with trivalent metal plating, one laser Iridium and one Honda Trail spare. The one on the far right is an automotive AutoLite plug with nickel plating.
sparkplugs.jpg

Here's a stock image of an older version of that AutoLite plug from before they were plated, when they were coated in black oxide for corrosion resistance and best practice was to apply anti-seize. The black oxide coatings go back over 100 years, very common to find it on new old stock spark plugs for vintage cars and motorcycles.
atl-104_xl.jpg

Here's an older NGK technical service bulletin on anti-seize:
ngk-tb-0630111antisieze-1.jpg
ngk-tb-0630111antisieze-2.jpg
 

MisterB

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Oh boy, this has gone oil thread! lol
Click, Beam, or Digital? :ROFLMAO:

If you don't obsess over fasteners, have never broken a bolt, stripped some threads, Heli-coiled threads, re-tapped or chased threads, removed a broken off bolt, or just don't feel confident then there are worse ways to spend your money than a torque wrench.
Those little digital jobs that go between your ratchet and socket are affordable and could help a young mechanic get a feel for their tools. See how easy it is to double your strength with a breaker bar, etc.
I tell my kids and operators at work: fasteners seem simple but the whole project gets put on hold if you mess one up.

These are just some golden rules, of course there will be exceptions!
*If it comes out easy it should go in easy (unless you drop the bolt and ding the starting thread)
*Never start a fastener with a power tool (some people swear by it, I'll waste the time starting by hand)
*Get all the screws started in an assembly before tightening any
*If in doubt, turn the screw backwards until you feel it click into the threads. Works with plastic and wood also.
*Don't expect to be able to change a flat car tire on the side of the road if you had your tires installed by someone else. Some folks run those air impacts wide open.

Sorry to go on, fasteners are, and have been, a huge part of my life and I love them. Always something new to learn about them, whether it's old wisdom or new technology.
After saying all that I should confess that I rarely use a torque wrench unless it is a critical application. Put tapered bearings in the Gold Wing steering head and reinstalled with the value that the experts recommend. Definitely critical cuz it's not just holding some part on.
May get one of those digital adapters so see if I'm losing my touch. I'm not getting any stronger so everything is probably under-torqued!
 
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m in sc

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all that plug bulletin tells me is some people should just pay others to do the work and walk away from the tools.

also, autolite plugs are still available in back oxide, my i6 ford still takes them, and you can bet i use anti seize on the threads, as shown above. Its 62 years old and never had a stripped plug hole or broken plug. it also doesn't have a crush washer, which its apparent most people don't understand how to deal with crush washers, especially ones that have been used once before.
 

Kev250R

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My experience with Spark Plugs...

I don't use a Torque Wrench either. I don't have a problem with those who do but for me I have a pretty good feel for how tight they need to be and haven't had a problem, except with the air-cooled engine in my VW 'Buggy.

A few years ago I had an engine-building friend build me a decent engine for my 'Buggy (VW-Based, Dual-Port 1,776, full-flow case for the VW Geeks in the room). It ran great but almost always fouled the #2 Plug. Sometimes within less then 100 miles of installing a new one. On a week-long trip to Moab I changed that plug almost daily.

Fearing something was tragically wrong with my new engine I went back to my friends shop to have him take a look at it. He checked it over (this is an Old School German Mechanic who has been building air-cooled VW engines for decades). He put a new set of plugs in the engine and when he went to seat them he went tight...really, really tight! I questioned him and he told me, "They call it a 'Crush Washer' for a reason!" That was ~10 years ago and I've not fouled a plug since.

YMMV
 
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JPMcGraw

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I would like to add my shadetree experience for science purposes

Im on my 3rd BBK due to heat failure. I doubt it was because i didn't use a torque wrench but im no expert. All the builds went fine, no weird rattles or vibrations. Its survived 100 degree weather with high humidity with the 170 injector. I DID however snap one of the head bolts (not one of the 4 studs with the nut caps) on my 2nd rebuild because i kept cranking it. Those apparently never feel tight before they stretch and pop. I can however confirm you will be fine with just one of those. I assume with their low torque value those are just to keep the cam chain tunnel sealed.

Anyway using a torque wrench may be best practice but not using one will give you more practice
 
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